Thursday, January 15, 2009

Nestle Cabuyao Egron Building

This is another project with numerous revisions. I finished this first around mid-2008.

Scope:

New equipments within Egron Building
Additional Access left of the building

Things I've learned:

1. Retrofitting of existing concrete columns/girders can be done by:
a. providing 45 degree - knee braces
b. providing diagonal knee braces
c. providing vertical knee braces
d. providing vierendeel trusses
e. providing intermediate steel beams

2. There are instances where I was asked to "release" the ends of overstressed girders (considered hinge) as "it will develop a plastic hinge when loaded" as per my boss. I researched over the net about plastic hinge:

"In structural engineering beam theory the term, plastic hinge, is used to describe the deformation of a section of a beam where plastic bending occurs.

Plastic behaviour
In plastic limit analysis of members subjected to bending, it is assumed that an abrupt transition from elastic to ideally plastic behaviour occurs at a certain value of moment, known as
plastic moment (Mp). Member behaviour between Myp and Mp is considered to be elastic. When Mp is reached, a plastic hinge is formed in the member. In contrast to a frictionless hinge permitting free rotation, it is postulated that the plastic hinge allows large rotations to occur at constant plastic moment Mp.
Plastic hinges extend along short lengths of beams. But detailed analyses have shown that it is sufficiently accurate to consider beams rigid-plastic, with plasticity confined to plastic hinges at points. While this assumption is sufficient for limit analysis, finite element formulations are available to account for the spread of plasticity along plastic hinge lengths
[2].
By inserting a plastic hinge at a plastic limit load into a statically determinate beam, a kinematic mechanism permitting an unbounded displacement of the system can be formed. It is known as the collapse mechanism. For each degree of static indeterminacy of the beam, an additional plastic hinge must be added to form a collapse mechanism." (Wikepedia.org)


3. Overstresses up to 3.0 on footings can be accepted but with risks involved. Damage can be rapairable. Also, diagonal braces can be placed throwing the column loads on nearby footings and release the column with diversion braces. Columns can also be assigned as "hinged" by making the existing column to baseplate connection as "hinged"

4. Overstresses up t0 1.25 on concrete columns and girders were accepted. Better use 1.2.

Nestle Pulilan Ice Cream Plant

It's been a long time since my last post. Well, I have been busy with the numerous revisions in my recent project - NPI Pulilan Ice Cream Plant. Now, it's almost finish and and I just need to revise few things and include the piperacks.

Things I've learned while doing the design:

1. Increase in roof height of 2.0m (from el. 6.4m to 8.4m) increases wind loading by about fifty percent. New roof trusses and truss retrofitting are smaller considering the 6.4m height than the 8.4m.

2. Retrofitting top chords without roof raising can be done by providing L-plates forming a box with the angular or wt top chord.

3. Use stitch welds for cover plating the whole length of top chord as continuous weld will cause warping of members. (50mm @ 150mm o.c.)

4. When using rafters instead of trusses, the edges can be tapered by maximum 600mm.